This is certainly our most versatile automatic machine with the greatest production and precision capabilities.
It has a two-axis front slide on which a sub-spindle can be mounted. This allows the component to be picked up during cut-off and moved to the area for the second operation. This operation can vary, allowing the component to be completed on the machine.
Our PREMIUM TS model allows the same component to undergo drilling, front threading, and cut-off without a pip.
Spindle, sub-spindle and camshaft speeds can be programmed to reduce part cycle times, improve final finish, and extend tool life.
The PREMIUM TS has a front slide with two axes of movement. A sub-spindle and several tools are mounted on this slide.
The role of the sub-spindle is to pick up the part during cut-off and move it to the area where the second operation is conducted to complete the part. Then, the part is ejected into the collector.
Mounted on a slide with two axes of movement, the sub-spindle positions itself over the second-operation tool that finishes the part. These movements are carried out with linear guides with recirculating ball bearing blocks and ball screws driven by servomotors.
The machine is controlled with a Mitsubishi PLC configuration, combined with a high-resolution touchscreen graphic terminal. This configuration enables rapid communication between the control system and drives. Moreover, the system's storage capacity allows for a large number of component programmes to be developed.
The machine has two asynchronous motors which are controlled by frequency converters and independently drive the spindle motor and the camshaft motor.
The PREMIUM TS machine model has a sub-spindle slide with servo-controlled drives, enabling multiple additional machining functions to be carried out in addition to the standard configuration.
The machine knows the position of the camshaft at all times, thanks to the built-in absolute encoder. This allows camshaft speeds to be defined within the different angular ranges defined by the user by programming sequences of operations on specific screens.
On the programming screens, the user can define both the operating speeds of the spindle and camshaft and the machining conditions for each operation.
The Mitsubishi hardware's communication capabilities provide for remote communication systems to be integrated into the machine. These systems make it possible to manage machine production information from the production plant itself, while also allowing the manufacturer to remotely connect to the machine for maintenance and to update versions.
The PLC configuration screens can be programmed in any language.
| PREMIUM TS | |||||
|---|---|---|---|---|---|
| Spindle | |||||
| TS-16 | TS-26 | TS-36 | |||
| Maximum round bar diameter | mm | 16 | 26 | 36 | |
| Maximum hexagonal bar diameter | mm | 14 | 22 | 32 | |
| Maximum square bar diameter | mm | 11 | 19 | 26 | |
| Spindle motor power | kW | 1.5 | 2.2 | 3 | |
| Minimum axis speed | rpm | 200 | 200 | 200 | |
| Maximum axis speed | rpm | 6000 | 4000 | 3500 | |
| Camshaft motor power | kW | 0.75 | 1.5 | 1.5 | |
| Minimum axis speed | rpm | 0.5 | 0.5 | 0.5 | |
| Maximum axis speed | rpm | 30 | 15 | 15 | |
| Number of radial tools | Num. | 3 | 3-4 | ||
| Number of axial tools | Num. | 3 | 3-4 | ||
| Upper slide (parting-off) | |||||
| Maximum travel | mm | 10 | 30 | 40 | |
| Front slide | |||||
| Maximum travel | mm | 10 | 30 | 40 | |
| Rear slide | |||||
| Maximum travel | mm | 10 | 30 | 40 | |
| Forward slide | |||||
| Drill collet capacity | mm | From 1 to 12 | From 1 to 24 | From 1 to 32 | |
| Number of drilling tools | Num. | 1 o 2 (special device) | |||
| Maximum travel | mm | 35 | 70 | 70 | |
| Sub-spindle | |||||
| Z-axis rapid traverse | m/min | 20 | |||
| Z-axis maximum travel | mm | 250 | |||
| X-axis rapid traverse | m/min | 20 | |||
| X-axis maximum travel | mm | 250 | |||
| Servo motor power | kW | 0.75 | |||
| Internal/external tool bar capacity | mm | 20 | |||
| Drill collet chuck capacity | Type | ER-32 | |||
| Rear operation | |||||
| Tool capacity | mm | 25 | |||
| Cooling system | |||||
| Coolant supply | bar | 1 | |||
| Tank capacity | L | 25 | |||
| Electrical requirements | |||||
| Machine voltage | V | 400 / 3 Phases | |||
| Transformer input voltage | V | Optional | |||
| Pneumatic supply | bar | 5/6 | |||
| Main dimensions | |||||
| Floor space (approx.) | mm | 1440 x 1150 | |||
| Total height | mm | 1690 | |||
| Weight (approx.) | kg | 2600 | |||
